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Course Outline
Introduction to AI in Manufacturing
- Trends in smart manufacturing and Industry 4.0.
- Overview of AI use cases in operations.
- Key performance metrics and KPIs.
Data Collection and Preparation
- Sources of manufacturing data (sensors, PLC, MES).
- Cleaning and formatting time-series data.
- Using Pandas and Jupyter for preprocessing.
Descriptive and Diagnostic Analytics
- Data exploration and visualisation.
- Correlation analysis and root cause identification.
- Custom dashboards with Power BI.
Machine Learning for Process Optimisation
- Supervised and unsupervised learning.
- Clustering for pattern discovery.
- Regression and classification for prediction.
AI for Predictive Maintenance and Quality
- Anomaly detection and predictive alerts.
- Failure prediction models.
- Improving product quality through model insights.
Real-Time Analytics and Feedback Loops
- Streaming data and real-time processing.
- Integrating with SCADA/MES systems.
- Feedback for automatic process adjustments.
Case Study and Capstone Project
- Hands-on analysis of real-world data sets.
- Designing and validating an optimisation model.
- Final presentation of an AI-driven improvement plan.
Summary and Next Steps
Requirements
- Understanding of manufacturing processes or operations management.
- Experience with data analysis or Excel-based reporting.
- Basic familiarity with programming or scripting.
Audience
- Process engineers.
- Plant supervisors.
- Lean Six Sigma professionals.
21 Hours
